Pallet racking is one of the most popular and widely-utilised space saving solutions in warehouses across the globe, playing a vital role in organising stock and maximising space to help operations run more efficiently.

One particular type that is becoming more popular is galvanised pallet racking. This robust and corrosion-resistant option offers numerous benefits for warehouses looking for durable and efficient racking for specific applications.

In this blog post, we will explore what galvanised pallet racking is, review its advantages over standard pallet racking, and highlight it’s most popular applications.

What is Galvanised Racking?

Traditional racking is often manufactured using steel or iron. Whilst these materials are extremely robust, they can be susceptible to corrosion and rust over time, particularly if they are exposed to moisture.

Galvanised pallet racking is a racking system constructed of galvanised steel. Galvanisation is a process that involves coating steel with a protective layer of zinc, which creates a barrier against corrosion and rust.

By applying this galvanised coating to pallet racking, the system becomes more resistant to moisture, chemicals, and general wear and tear, ensuring a longer lifespan and increased durability.

Benefits of Galvanised Pallet Racking

Galvanised pallet racking offers a wide range of benefits in comparison to traditional pallet racking, these benefits include:

• Corrosion Resistance - The primary advantage of galvanised pallet racking is its resistance to corrosion. The zinc coating protects the underlying steel from environmental elements such as moisture, humidity, and chemicals. This corrosion resistance prolongs the lifespan of the racking system and means it can be used in environments such as the outdoors without rusting as quickly as normal pallet racking.
• Durability - Galvanised pallet racking offers a higher level of durability and robustness compared to traditional racking. The galvanised coating enhances the structural integrity of the steel, making it less susceptible to bending, warping, or damage and meaning it can store heavier items.
• Low Maintenance - Compared to traditional painted or powder-coated racking systems, galvanised pallet racking requires minimal maintenance. However, it’s important to note that galvanised racking should still undergo routine rack inspections to ensure the racking remains in safe working order.
• Versatility – Like traditional pallet racking, galvanised pallet racking can be used in various industries and applications. Whether it's warehousing, manufacturing or agriculture.
• External Racking - Thanks to these properties, galvanised racking is the best choice for racking that will be kept outside, with far greater protection against the elements in comparison to a traditional racking system.

The Galvanisation Process Used for Pallet Racking

The most common process of galvanisation for pallet racking is hot dip. This process involves immersing the steel components of the pallet racking system into a bath of molten zinc. When the racking is removed, the zinc reacts with the oxygen outside to create a new layer.

Typical Applications of Galvanised Pallet Racking

Thanks to the benefits offered by galvanised pallet racking, it is widely used across a number of different industries including:

• Food and Beverage - Galvanised pallet racking is widely used food and beverage industry, where compliance with food safety regulations are critical. The galvanised layer of the racking is not only rust proof but also hygienic and easy to clean.
• Warehouses - Galvanised pallet racking is widely employed in warehouses and logistics facilities due to its durability and versatility. With warehouse space at a premium, many warehouses are utilising galvanised racking to maximise space without expanding or relocating.
• Manufacturing - Manufacturing and industrial facilities often require robust storage solutions to handle heavy components, equipment, and raw materials. Galvanised pallet racking proves ideal for these applications as it can withstand the weight and demands of such environments.
• Construction - Construction sites and building material suppliers can use galvanised racking to handle the storage heavy and bulky materials like timber, pipes, and steel beams.
• Agriculture - Galvanised pallet racking is also extensively used in agricultural settings where the protective layer ensures any fertilisers and other chemicals stored on farms do not damage the racking.

Galvanised Pallet Racking from BSE UK

Galvanised pallet racking offers numerous benefits for warehouses that are looking for a racking system that offers a high level of durability and protection.

At BSE UK, we supply, install and maintain galvanised pallet racking systems for our clients across the UK, with a range of options available to suit your needs.

To find out more, give one of our team a call today on 0117 955 5211 or book a free site survey to see how our range of space saving products could benefit you.